OUR SERVICES

MANUFACTURING

Manufacturing to Support Solar of All Sizes

Our domestic facilities and supply partnerships deliver flexibility at scale with improved production velocity to shorten lead time and service greater product demand.

At Terrasmart, our manufacturing capabilities reflect our lifecycle approach to ground mount products and eBOS solutions. With over 24 GWs of solar deployed across 6,000 PV systems, we’ve leveraged our advanced manufacturing to deliver maximum value and accommodate America’s ever-increasing demand for solar made in the USA.

Sweeping Capacity

Our highly automated, in-house processing lines ensure the most cost-effective fabrication process across our manufacturing capabilities.

Full speed operation 7 days a week, 24 hours a day with 120 full-time employees

Producing custom-built foundations, racking components, and eBOS solutions

Over 40 pieces of machinery and stations dedicated to high-volume production

Domestic Ground Screw Production

By onshoring our ground screw production in-house, it aligns with Terrasmart’s larger vertical integration strategy that enhances supply chain resilience and maximizes availability to meet product demand for each client’s project needs.

Known as one of the first providers of ground screws in the U.S. solar industry, adding these 12 ground screw production cells allow even greater efficiency and reliability for our team and our partners. Additionally, allowing us to meet the domestic content thresholds to benefit our customers and the industry.

Flexibility at Scale

Ground Screw & Driven Pile Foundations

2 GW per year

Tracking Systems

1.5 GW produced per year

Fixed Racking

3 GW produced per year

eBOS Combiner Boxes & Wiring Solutions

On average we produce over 17,000 combiner boxes and nearly 3 million feet of wire per year

Commitment to
American-Made Solar

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Our 15-year solar commitment has brought US-sourced steel and innovation while supporting domestic partnerships for other materials and components. Well-positioned to support the IRA’s domestic content program, our US manufacturing facilities consistently promote sustainability across the value chain. With new equipment investments, we meet demand and drive growth for domestic solar racking technologies and electrical balance-of-system products.

Vertical integration allows us to control the supply chain, making us transparent and dependable. This supply chain flexibility means we can also deploy different strategies to help you meet your cost and domestic supply goals.

High Volume:

97 million pounds of domestic-sourced steel coil

Speed:

U.S.-built racks mean faster delivery and lower shipping and handling costs

Compliant:

100% domestic use for all structural steel. Meet domestic content requirements for the Buy American Act; Build America, Buy America Act; and Inflation Reduction Act

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Commitment to
American-Made Solar

At Terrasmart, our manufacturing capabilities reflect our lifecycle approach to ground mount products and eBOS solutions. With over 25 GWs of solar deployed across 6,000 PV systems, we’ve leveraged our advanced manufacturing to deliver maximum value and accommodate America’s ever-increasing demand for solar made in the USA.

Our 15-year solar commitment has brought US-sourced steel and innovation while supporting domestic partnerships for other materials and components. Well-positioned to support the IRA’s domestic content program, our US manufacturing facilities consistently promote sustainability across the value chain. With new equipment investments, we meet demand and drive growth for domestic solar racking technologies and electrical balance-of-system products.

Vertical integration allows us to control the supply chain, making us transparent and dependable. This supply chain flexibility means we can also deploy different strategies to help you meet your cost and domestic supply goals.

Compliant:

100% domestic use for all structural steel

Speed:

U.S.-built racks mean faster delivery and lower shipping and handling costs

High Volume:

97 million pounds of domestic-sourced steel coil

Domestic Value Chain:

US steel, copper wire, bar stock, backplates, and enclosures

Ensuring a safety-first culture

At Terrasmart, we put safety first; training is a major part of that effort. At Steger facility, in addition to the ‘toolbox talks’ held daily across all shifts, teams receive “lock-out tag-out” training in safely de-energizing solar arrays annually. In addition, every year, they receive hazard training related to bloodborne pathogens and forklift certification. Bi-annual training on first aid and CPR requirements for team members also help keep our teams safe.

At our Grand Rapids eBOS facility, in addition to the monthly ‘train the trainer’ activities for all team members, we conduct unique safety training customized to each position’s responsibility.

Ensuring a safety-first culture

At Terrasmart, we put safety first; training is a major part of that effort. At Steger facility, in addition to the ‘toolbox talks’ held daily across all shifts, teams receive “lock-out, tag-out” training in safely de-energizing solar arrays annually. In addition, every year, they receive hazard training related to bloodborne pathogens and forklift certification. Bi-annual training on first aid and CPR requirements for team members also help keep our teams safe.

At our Grand Rapids eBOS facility, in addition to the monthly ‘train the trainer’ activities for all team members, we conduct unique safety training customized to each position’s responsibility.

Spurring Process

Every site is unique and demands a custom approach to long-term reliability. Asset owners increasingly are seeking longer design lives for their solar power plants. Understanding and managing corrosion of solar racking systems has become a critical factor when ensuring this long-term reliability.

At Terrasmart we apply customized coatings to galvanize your system through a variety of tactics that mitigate underground corrosion and extend the life of your foundations. Trust our corrosion expertise to help you analyze, value-engineer, and manufacture a racking system that will deliver the life expectancy your asset owner is looking for.

More on preserving the longevity of solar

Spurring Process

Every site is unique and demands a custom approach to long-term reliability. Asset owners increasingly are seeking longer design lives for their solar power plants. Understanding and managing corrosion of solar racking systems has become a critical factor when ensuring this long-term reliability.

At Terrasmart we apply customized coatings to galvanize your system through a variety of tactics that mitigate underground corrosion and extend the life of your foundations. Trust our corrosion expertise to help you analyze, value-engineer, and manufacture a racking system that will deliver the life expectancy your asset owner is looking for.

More on preserving the longevity of solar

Spurring Process

Every site is unique and demands a custom approach to long-term reliability. Asset owners increasingly are seeking longer design lives for their solar power plants. Understanding and managing corrosion of solar racking systems has become a critical factor when ensuring this long-term reliability.

At Terrasmart we apply customized coatings to galvanize your system through a variety of tactics that mitigate underground corrosion and extend the life of your foundations. Trust our corrosion expertise to help you analyze, value-engineer, and manufacture a racking system that will deliver the life expectancy your asset owner is looking for.

More on preserving the longevity of solar

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